第 45 卷第 4 期Vol. 45 No. 4
2015 年 8 月Aug 2015

所属栏目:功能材料

木质素-FCC废催化剂复合物在丁腈橡胶中的应用研究
段锦华1,罗琼林1,彭丽敏1,王 曦1,尹笃林2,苏胜培1,2* (1. 湖南师范大学 化学化工学院 资源精细化与先进材料重点实验室,湖南 长沙 410081;2. 湖南师范大学 化学化工学院 石化新材料与资源精细利用国家地方联合工程实验室,湖南 长沙 410081)
摘 要:以木质素(Lignin)和FCC(Fluid Catalytic Cracking)废催化剂(WFCC)为原料,混合球磨制备了木质素-WFCC复合物(LWF),并将其作为填料制备了木质素-WFCC/丁腈橡胶(LWF/NBR)复合材料。探讨了在填料份数为50时,复合填料组成对NBR复合物的硫化特性、交联密度、力学性能、老化性能和玻璃化转变温度(Tg)的影响。在确定了复合填料中WFCC与木质素配比为100∶40后,研究了不同填料份数对NBR复合材料力学性能的影响。结果表明:在填料份数为50时,当m(WFCC)∶m(木质素)=100∶40时,其综合性能较好,其拉伸强度、断裂伸长率、300%定伸应力和老化后拉伸强度保持率分别为14.7 MPa、724%、3.0 MPa和74%;CLF/NBR复合材料的玻璃化转变温度显示填料与丁腈橡胶存在显著相互作用。在WFCC与木质素比例为100∶40时,填料份数为60时,复合材料拉伸强度、断裂伸长率和300%定伸应力分别达到17.1 MPa、743%和3.5 MPa。对拉伸断面的扫描电镜分析(SEM)结果表明木质素有效提高了WFCC在丁腈橡胶中的分散。
关键词:丁腈橡胶;木质素;FCC废催化剂;复合材料
中图分类号:TQ333  文献标识码:A  文章编号:1009-9212(2015)04-0055-06
The Application of Lignin-FCC Waste Catalyst Complex in Nitrile Butadiene Rubber
DUAN Jin-hua1, LUO Qiong-lin1, PENG Li-min1, WANG Xi1,YIN du-lin1, SU Sheng-pei1,2* (1. College of Chemistry and Chemical Engineering, Key Lab of Sustainable Resources Processing and Advanced Materials, Hunan Normal University, Changsha 410081, China; 2. College of Chemistry and Chemical Engineering, National & Local Joint Engineering Laboratory for New Petro-chemical Materials and Fine Utilization of Resources, Changsha 410081, China)
Abstract:The lignin-WFCC/NBR composites(LWF/NBR)were prepared by mechanical blending of NBR with lignin-FCC waste catalyst complex(LWF), a mixture obtained from the lignin and FCC waste catalyst prepared by ball-milling. Effects of the different ratio of lignin to FCC waste catalys at a LWF loading of 50 phr on the curing characteristics, crosslinking densities, mechanical properties, thermo-oxidative aging properties and the glass-transition temperature(Tg)of the LWF/NBR composites were evaluated. The influence of the loading of CLF on the mechanical properties of LWF/NBR composites was also studied. The experimental results indicated that the comprehensive performance was obtained at WFCC to lignin ratio of 100 to 40 and LWF loading of 50 phr; the tensile strength, the elongation at break and the 300% modulus, the retention of tensile strength after aging of rubber composites were 14.7 MPa, 724% and 3.0 MPa, 74%, respectively; the Tg of LWF/NBR composites was increased by 6℃ compared to that of the NBR without fillers. The tensile strength, the elongation at break, and the 300% modulus of NBR composite were 17.1 MPa, 743% and 3.5 MPa, respectively at LWF loading of 60 phr, lignin to FCC waste catalyst ratio of 100∶40.
Key words:nitrile butadiene rubber; lignin; FCC waste catalyst; lignin-WFCC/NBR composite
基金项目: 湖南师范大学潇湘学者启动资金资助课题(化050613)。
作者简介:段锦华(1990-),男,湖南隆回人,硕士研究生,研究方向:高分子复合材料(E-mail:363796265@qq.com)。
联 系 人: 苏胜培,教授,博士生导师(E-mail:sushengpei@gmail.com)。
收稿日期:2015-07-0